Wayne-dalton 9600 User Manual download pdf (Page 5)

WARNING WARNING

FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR

TO RAISE AND CAUSE SEVERE OR FATAL INJURY.

Winding Springs

Tools: Step Ladder, Approved winding bars, 3/8” Wrench

Position a ladder slightly to the side of the spring so that the winding cone is easily accessible,

and so your body is not directly in line with the winding bars.

Check the label attached to the spring warning tag for the required number of complete turns to

balance your door.

Door Height Approximate Spring Turns

6’0” 6-7/8 Turns

6’3” 7-1/8 Turns

6’5” 7-1/4

6’6” 7-3/8 Turns

6’8” 7-1/2

6’9” 7-5/8 Turns

7’0” 7-7/8 Turns

7’3” 8 Turns

7’6” 8-1/4 Turns

7’9” 8-1/2 Turns

8’0” 8-3/4 Turns

Alternately inserting the winding bars into the holes of the springs winding cone, rotate the

winding cone upward toward the ceiling, 1/4 turn at a time, until the required number of com-

plete turns for your door height is achieved. As the last 1/8 to 1/4 turn is achieved, securely hold

the winding bar while tightening both set screws in the winding cone to 14-15 ft. lbs. of torque

(once set screws contact the tube, tighten screws one full turn).

Carefully remove winding bar from winding cone. Repeat for the opposite spring. While holding

the door down to prevent it from raising unexpectedly in the event the spring(s) were over-

wound, carefully remove the locking pliers from the torsion tube and vertical tracks.

Adjustments to the number of turns stated may be necessary. If door rises off ﬂoor under spring

tension alone, reduce spring tension until door rests on the ﬂoor. If the door is hard to raise or

drifts down on its own, add spring tension.

NOTE: An unbalanced door such as this can cause garage door opener operation problems.

Rear Support

Tools: Ratchet wrench, Socket: 1/2” 5/8”, Wrench: 1/2” 5/8”, (2) Vice

clamps, Tape measure, Level, Hammer, Step Ladder

Raise the door until the top section and half of the next section are in a horizontal position. Do

not raise door any further since rear of horizontal track is not yet supported.

WARNING WARNING

RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE

OR FATAL INJURY.

Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side, and

just below the second roller on the other side. This will prevent the door from raising or lowering

while installing the rear support.

Using perforated angle (may not be supplied), (2) 5/16”-1- 5/8” hex head lag screws and (3)

5/16” bolts with nuts (may not be supplied), fabricate rear support for horizontal tracks. Attach

horizontal tracks to the rear supports with 5/16”-18 x 1 hex bolts and nuts (may not be sup-

plied). Horizontal tracks must be level and parallel with door within 3/4” to 7/8” maximum of

door edge.

NOTE: If an idrive

opener is installed, position horizontal tracks one hole above level when

securing it to the rear supports.

WARNING WARNING

KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3/4” TO 7/8” MAXIMUM OF

DOOR EDGE, OTHERWISE DOOR COULD FALL, RESULTING IN SEVERE OR FATAL

INJURY.

IMPORTANT: DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORIZON-

TAL TRACK HANGER THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER.

NOTE: If rear supports are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws

and make sure lag screws engage solid structural lumber.

NOTE: 26” angle must be attached to sound framing members and nails should not be used.

Now, permanently attach the weather seal on both door jambs and header (temporarily attached

in Preparing the Opening, in the pre-installation section of this manual). Avoid pushing weather

seal too tightly against face of door.

OPTIONAL INSTALLATIONS

Trolley Arm Conﬁguration

Tools: Tape measure, Level

Measure the curved ends of the horizontal track to determine if you have a 12” or 15” radius

horizontal track, as shown in FIG 1; if you have a low headroom door skip this step. Determine

center line of the door. Mark vertical line at this point on the header, as shown in FIG 4. Raise

the door slightly until the top section reaches the highest point of travel (high arc), as shown in

FIG 2 and FIG 3 for low headroom. Using a level, mark this high arc point on the header where it

intersects the vertical center line, as shown in FIG 4. Hold the wall bracket’s bottom edge 1/2” -

1” (room permitting) above the high arc line and centered on the vertical center line, as shown in

FIG 4. Mark the wall bracket’s mounting holes on the header wall and then refer to your garage

door operator manual for pre-drilling and securing the wall bracket to header.

Using the operator hook-up charts, refer to referenced illustrations for correct arm hook-up from

trolley to operator bracket. For low headroom, refer to operator hook-up chart for low headroom.

NOTE: Refer to your operator manual for speciﬁc details on how to assembly the curved and

straight arm, as shown in FIG 5 and FIG 6, and FIG 7 and FIG 8 for low headroom.

NOTE: Depending on your setup, you may or may not have to cut straight arm to accomplish

trolley settings.

Align hole in the appropriate arm with holes in operator bracket tabs, as shown in step, Trolley

Arm Hookup. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second

tab of operator bracket. Insert cotter pin into clevis pin hole and spread hairpin cotter to ensure

it will secure assembly.

OPERATOR HOOK-UP CHART,STANDARD LIFT FOR 12” AND 15” RADIUS

OPERATOR MODELS TYPE OF ARM BEING USED REF. ILLUSTRATIONS

QUANTUM/CLASSIC CURVED / STRAIGHT FIG 6

LINEAR STRAIGHT / CURVED FIG 5

LIFTMASTER (SEARS) CURVED / STRAIGHT FIG 6

GENIE CURVED / STRAIGHT FIG 6

OPERATOR HOOK-UP CHART FOR LOW HEADROOM

OPERATOR

MODELS

TYPE OF ARM BEING USED

PREFERRED

HOOKUP

REF. ILLUSTRA-

TIONS

OPTIONAL

HOOK-UP

REF. ILLUSTRA-

TIONS

QUANTUM /

CLSSSIC

CURVED /

STRAIGHT

FIG. 8 STRAIGHT FIG. 7

LINEAR STRAIGHT FIG. 7 N/A N/A

LIFTMASTER

(SEARS)

CURVED /

STRAIGHT

FIG. 8 STRAIGHT FIG. 7

GENIE CURVED /

STRAIGHT

FIG. 8 STRAIGHT FIG. 7

MAINTENANCE

Cleaning Your Garage Door

IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!

While factory-applied ﬁnishes on garage doors are durable, it is desirable to clean them on a

routine basis. Some discoloration of the ﬁnish may occur when a door has been exposed to

dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Wayne-dalton 9600 User Manual Page 5

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